Aluminium Pressure Die Casting
This process allows the designer the strength and lightness of aluminium along with the ability for thin sections (around 3.5mm) and a comparatively fast production process.
Machining of small holes (2 to 3 mm dia) may be necessary although good tolerances can be achieved with the casting process.
The main alloy used for pressure die-casting are LM24 for general-purpose castings (domestic products, engineering castings etc.) and LM6 for castings requiring thinner sections.
Weight range of castings would be from a few grammes to approx. 2.5 kgs.
Density of material 2.79 grms/cm3.
Further information on the most suitable alloy along with details of mechanical properties can be provided.